Ron Joseph is a prominent powder coating consultant and expert witness in paints, coatings, VOC, HAP, solvents, pollution prevention, HVLP spray guns & booths, and failures.

paint and coatings consultant and expert witness

 
Calculations Workshop
for Environmental Compliance
of Painting Operations.

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Calculations

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If you wish to receive up-to-date information on upcoming seminars or programs,  contact us directly as rjoseph@exponent.com.

 

There are no workshops scheduled at this time.

 

Agenda - Who Should Attend - Cost of Program - Date & Location

 

Who Should Attend and What is Covered?

 

This 2-day seminar is aimed at environmental professionals who need to compute VOC, HAP and ODC emissions in their paint facilities.

  • The calculations cover air quality compliance to demonstrate that the individual coatings satisfy current or future regulations.

  • Calculations "including" and "excluding" water or exempt solvents.

  • Participants are taught how to utilize information from MSDS as well as chemical analyses of coatings to calculate compliance.

  • Calculations to determine the composite vapor pressure of a solvent blend, as required by some existing regulations, and particularly new MACT standards.

  • Calculations for SARA Title III are performed.

  • Professionals will learn how to perform calculations for permitting spray facilities. This includes the calculations required for Title V Permitting.

  • If historical records are not available it might be necessary to compute emissions by means of a mass balance. Examples are provided.

  • A comprehensive section is provided on equivalency. This is useful not only to determine if equivalency has been attained, but also for calculating excess emissions when non-compliance has taken place.

  • Basic calculations of fugitive and stack emissions resulting from the use of an abatement device.

  • Useful calculations to determine the concentration of VOC in an air stream given mass flow, and vice versa.

  • Determination of Lower Explosive Limits (LEL), especially for VOC streams which are abated by thermal processes.

 

How is This Course Taught?

  • This will be a stand-alone course.

  • A shorter version of this class is also taught in conjunction with the course "Compliance for Paints and Coatings Facilities".

 

How Well Educated Does One Need to Be?

  • The only requirement is the ability to use an every-day calculator. The instructor does the rest!

Cost of Program

$850 per person

$700 per person for 3 or more people from the same company

We accept Purchase Orders and DD-Form 1556.

No refunds offered/cancellations accepted after November 4, 2002.

 

Date & Location of Program

 

 

How to Get To The Hotel

Things to do while in the Laconia area.


Agenda

 

Evaluating Quality of VOC Information

  • Understanding when to use:

    • Material Safety Data Sheets

    • Product Technical Data Sheets

    • Chemical Analyses EPA Method 24 or 24a

  • What to do when standard methods are not available

  • Discussion of the most important ASTM methods of analysis

  • Accuracy and reliability of data

  • Status regarding two-component coatings, inks, reactive diluents

  • Important hints for completing permit applications or performing emissions calculations

  • Typical leeway allowed by agencies

  • Derivation of basic equations

  • Useful conversion factors

 

Basic VOC Calculations for Titles I, III and V

  • Explanation of concepts

  • VOCs for single-component coatings and mixtures

  • VOCs for two-component coatings and mixtures

  • How much diluting solvent can be added

  • VOCs when HAPs are included in the formulation

  • VOCs for water-borne and exempt solvent coatings

  • VOCs from Material Safety Data Sheets

  • Air Toxics and SARA Title III, Section 313 assignment

 

Calculations Involving Hazardous Air Pollutants (HAPs)

  • Differentiating between VOCs and HAPs

  • Using analytical test data

  • When water is added

  • More complex calculation with water

 

Complex Calculations Involving VOCs

  • Based on real-life scenarios

 

Calculating Equivalency Utilizing (lbs/gal solids as applied)

  • Explanation of concepts

  • Simple calculations

  • Calculations for water-borne coatings

  • Effect of transfer efficiency on emissions

  • Effect of VOC content on emissions

  • Discussion of Alternative Emissions Control Plans and EPA's proposed NESHAPS

  • Calculations of equivalency (bubbles)

  • Calculations of excess emissions

  • Other useful exercises

 

Calculating % Volume Solids for a Coating or Coating Mixture

  • Explanation of concepts

  • Single-component coatings and mixtures

  • Two-component coatings and mixtures

  • Approximations from Material Safety Data Sheets

 

Calculating Emissions Based on a Mass Balance

  • This is a problem solving workshop in which participants will perform a mass balance for a real-life facility which has an abatement system and recycles solvent for use within the facility.

 

Calculations of Capture Efficiency When Using an Abatement Device

  • Capture efficiency

  • Destruction (or absorption) efficiency

  • Derivations of equations

  • Several equivalency calculations

 

Calculating Composite Vapor Pressures for Solvent/Water Mixtures

  • This session allows one to make compliance determinations under the Aerospace NESHAP and other regulations

  • What is partial vapor pressure

  • Equation for calculating composite vapor pressure

  • Dealing with water and exempt compounds

  • Examples

 

Calculations Involving Concentrations (PPMv) & Mass Flow (lbs/hr)

  • Explanation of gram-mole and lb-mole

  • Explanation of volume occupied by 1 lb-mole

  • Explanation of gas or vapor density

  • Derivation of equations for converting from PPMv to lbs/hr

  • Value of knowing carbon/(carbon+hydrogen) ratio

  • Sample problems

 

Calculations Involving Lower Explosive Limits (LEL)

  • Definitions

  • General practice

  • Equations for Mixture LEL and Mixture LEL (%)

  • Sample problems

 

How to Calculate Emission and Cost Savings Based on Improved Painter Performance

  • Derivation of equations

  • List of data required to compute savings

  • Sample example

  • Sample problem

  • Blank data and calculation

 

 

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Contact Ron Joseph who is a full time employee of Exponent, Inc.

Ron Joseph
Exponent, Inc.
149 Commonwealth Dr.
Menlo Park, CA 94025
Phone: (650) 688-7024, Cell: (408) 507-7927
rjoseph@exponent.com
 

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